Tyre Pyrolysis Plant Project Report

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Background and Significance of Tyre Pyrolysis Plant

Behind the rapid economic development, the problem of environmental protection is increasingly prominent. Especially the waste tyres, the mountains of waste tyres not only occupy a lot of land, but also seriously pollute the living environment of human beings. The United States reportedly dumped more than 2 million used tyres into the ocean to decompose, only to pay a heavy price 50 years later. Therefore, it is very important to find the right treatment method. According to the practical needs, DOING company has developed an efficient method of recycling waste tyres- tyre pyrolysis plant. The following is the tyre pyrolysis plant project report.

tyre pyrolysis plantDOING tyre pyrolysis plant

Unique Advantages of DOING Tyre Pyrolysis Plant

1. Safety, environmental protection and simple operation

Firstly, the tyre pyrolysis plant developed and manufactured by DOING company is equipped with oil and water separator, vacuum device, water seal and other safety devices to ensure the safety of the tyre pyrolysis plant during normal operation.

Secondly, in order to achieve the purpose of environmental discharge, the tyre pyrolysis plant of DOING company adopts waste water pollution control and waste gas pollution control and other treatment systems respectively in the treatment of waste water and waste gas, so as to make the discharge standard and no pollution to the environment.

Finally, our tyre pyrolysis plant is easy to operate, only two people per shift can operate the tyre pyrolysis plant, saving manpower.

2. High oil yield.

As a professional tyre pyrolysis plant manufacturer with 10 years of operation, DOING company adopts a unique three-stage cooling system to improve the oil yield of waste tyres. The three-stage cooling system, also known as the heat exchanger, is the most widely used condenser with the best cooling effect in the oil and grease industry. After the treatment of the three-stage cooling system, the pyrolysis oil and gas can be fully cooled and the oil yield can be increased.

3. Various models are available

To meet the needs of different customers, our tyre pyrolysis plant has been designed in a variety of models.

Small tyre pyrolysis plant (DY-S-100, DY-S-500) can be used to test the oil yield of raw materials, and some schools are used for theoretical research.

In addition, we also provide 10 tons, 12 tons, 15 tons of tyre pyrolysis plant, these large processing tyre pyrolysis plant, can be used for mass production, efficient recycling of waste tyres.

tyre pyrolysis plant12T tyre pyrolysis plant

If your budget is adequate, consider the continuous tyre pyrolysis plant. This kind of pyrolysis plant although the price is a little higher, but can achieve continuous feeding, continuous discharge of slag, the whole process adopts automatic control, and can save manpower.

continuous pyrolysis plantContinuous tyre pyrolysis plant

In addition, we can customize the tyre pyrolysis plant according to your requirements.

Operation Process of tyre pyrolysis plant

DOING tyre pyrolysis plant USES advanced pyrolysis technology to transform waste tyres into useful resources: fuel oil, carbon black, steel wire, etc. The following is the operation of the tyre pyrolysis plant.

pyrolysis plantTyre pyrolysis plant production line

1. Check the motor to make sure it can work normally. Then open the feed port and load. With the automatic feeder, two workers are required to operate the feed, which lasts about 1-1.5 hours. After feeding, close the door of feeding port and slag discharge port to ensure the door is well sealed.

2. Turn on the burner for heating, and at the same time turn on the draught fan of the soot system;

3. Check the thermometer and record the temperature regularly. When the temperature reaches 160 degrees, use the gas spray gun to check whether there is oil and gas coming out.

4. Continue to heat, so that the temperature is controlled at 200-300 degrees. This stage is the oil-producing stage, and the duration is about 4 hours.

5. Keep heating until the temperature drops to about 150 degrees. Stop heating and turn off the machine.

6. After the machine is parked for 2 hours, open the carbon black slagging port and rotate the reactor for slagging. The slagging process will take about 1.5-2 hours.

7. Open the feed door and pull out the steel wire.

Basic technical parameters of tyre pyrolysis plant (Batch Type)

No. Items Contents
1 Equipmenttype DY-1-6 DY-1-10 DY-1-12
2 Rawmaterial Waste tyres Waste tyres Waste tyres
3 Structuralform Horizontalrotation Horizontalrotation Horizontalrotation
4 24-hourCapacity 6ton 10ton 12ton
5 Oilyield 2.7-3.3ton 3.6-4.4ton 4.5-5.5ton
6 Operatingpressure Normal Normal Normal
7 MaterialofpyrolysisReactor Q245R Q245R Q245R
8 ThicknessofpyrolysisReactor 16mm 16mm 16mm
9 RotatespeedofpyrolysisReactor 0.4turn/minute 0.4turn/minute 0.4turn/minute
10 Totalpower 19KW 19KW 19KW
11 Modeofcooling Watercooling Watercooling Watercooling
12 Coolingareaofcondenser 100sqm 100sqm 100sqm
13 Kindoftransmission Internalgeardrive Internalgeardrive Internalgeardrive
14 NoisedB(A) ≤85 ≤85 ≤85
15 SizeofReactor(D×L) 2200×6000 2600×6600 2800×6600
16 Workingform Intermittentoperation Intermittentoperation Intermittentoperation
17 Deliverytime 20days 20days 20days
18 Weight 27T 32T 35T

The main components of the tyre pyrolysis plant

1. Pyrolysis Reactor
tyre pyrolysis plant The pyrolysis reactor is the main part of the tyre pyrolysis plant. The pyrolysis reactor is made of 16mm thick boiler plate, which can withstand high temperature and high pressure. The tyre pyrolysis plant of DOING company adopts a 360-degree rotary furnace, which can evenly heat the raw material, improve the oil yield and extend the service life of the pyrolysis reactor.
2. Vacuum Device
small pyrolysis plant After the completion of pyrolysis, the vacuum device can be used to drain the residual oil gas in the reactor, accelerate the cooling of the reactor, and ensure the slag discharge process is safe and odor free.
3. The Condenser
pyrolysis plant The tyre pyrolysis plant of DOING company adopts a three-stage cooling system, all of which are horizontal and vertical condensing structures. The two kinds of condensing combination can achieve the best condensing effect and improve the oil yield.
4. Carbon Black Discharge Device – Wind Conveying System
continuous pyrolysis plant We adopt the way of side slagging, and the carbon black produced can be discharged automatically through the carbon black discharge device. the operation process is simple, but also pollution-free to the environment.
5. Tail Gas Cleaning and Odor Removal System
tyre pyrolysis plant It is mainly used to purify the waste gas produced in the process of production of tyre pyrolysis plant. After the treatment of tail gas cleaning system, H2S gas contained in the exhaust gas can be removed, and some nitrogen oxides and sulfur oxides can be removed, so as to achieve the final emission standard and help customers solve the exhaust gas emission problem.

Profit Analysis of Tyre Pyrolysis Plant

Some investors may look at the price of the tyre pyrolysis plant and wonder whether the project is profitable at such a large cost. Here's a profit analysis based on the Indian market.

10TPD Tyre Pyrolysis Project Profit Analysis(standard configuration,heating by coal)
Daily consumption
Item Price(usd) Quantity(Ton) Cost(usd)
Waste tyre usd100/ton 10 1000
Coal usd70/ton 0.5 35
Water&Electricity 0.26 192kwh 49.92
Chemicals     9
Workers’ salary 15 4 60
Equipment depreciation     15
Total: 1168.92
Daily outcome
Item Output(%) Price(usd) Quantity(Ton) Income(usd)
Tyre furnace oil 45% usd500/ton 4.5 2250
Tyre carbon black 30% usd76/ton 3 228
Tyre steel 10% usd150/ton 1 150
Oil residue 5% usd150/ton 0.5 75
Total: 2703
Daily profit Usd1534.08
Monthly profit(based on 20 batches) usd30681.6
Annual(based on 10 months) usd 306816

In summary, this is the project report of DOING tyre pyrolysis plant. If you are looking for a profitable project, please contact us. DOING's tyre pyrolysis plant can not only process all types of waste tyres into fuel oil, carbon black and steel wire but also can dispose of waste plastic, waste rubber and oil sludge and other raw materials. Our tyre pyrolysis plant has been installed in more than 70 countries and regions around the world.

DOING company also provides high quality after - sales service, and thus obtained a lot of old customers repeat purchase. Are you still hesitating? Please contact us to order as soon as possible.


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