Plastic recycling machine
When you first see the name, you will have no idea what plastic recycling machine is. Simply speaking it’s a Plastic recycling machine for tires, putting waste tires/ plastic into the reactor, then heating, under high temperature, plastic/tyres will be decomposed，oil gas will come out, then oil gas goes to cooling system turns to liquid oil. This is the usage of Plastic recycling machine.
Plastic recycling machine recycling to fuel oil
Products from plastic recycling machine:
1. Fuel Oil(40% to 45%): Can be used as industrial fuel for burning.
2. Crude Carbon Black(30% to 35%): Can be sold to the brick factory as internal combustion or to the factory needing it as raw materials, such as tire, shoe, cable and sealant companies. Besides, you can make it into pellet by our carbon black pellet machine.
3. Gas(5%): Can return to the hearth to burn as fuel, so that you can save cost to buy wood or coal.
Plastic recycling machine
Plastic recycling machine Advantages:
a) Safety
We treat safety as the first important thing in Plastic recycling machine production.
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
b) Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
c) High oil yield
1) We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2) When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.
3) In this way we maximize the cooling effect and improve the oil yield.
d) High oil quality
The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.
e) Energy saving
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.
f) High degree of automation
1) In manufacturing we use auto cutting machine, auto welding machine, auto rolling machine so that both quality and appearance of our products can be guaranteed.
2) In production, we use auto-feeder to feed raw materials into auto-feeder. By auto-feeder it needs few workers and less time to feed. And because of 50 ton hydraulic pressure from auto-feeder, it can feed more tires than labor.
Project of one of Mexico customer:
Waste tyre recycling machine in Mexico
