Overview of Doing waste tyre plant working process
Company News / Chat online / Give me a price / October 13, 2014
Waste tyres are cleaned and placed or stacked inside the Reactor as whole tires, un-cut. Reactor is placed into the Furnace and after evacuation process of oxygen, the thermal process starts.The waste tyre pyrolysis plant process inside Reactor works at contents and is homogeneously heated.Then the degassing process runs for 3-5 hours depending on the raw material.During the waste tyre pyrolysis process the gas by-products are generated that flows through a special heat exchanger for hydrocarbons, it separates the pyrolysis gas from the oil, called condensation.
The pyrolysis gas which is non-condensable flows through a Gas-Scrubber for desulfurization and cleaning, like a special filtration and thereafter its pumped in a Gas pressure tank for storage.From this pressurized Tank the Gas flows to a Generator for electrical energy generation, or alternatively is sold and pumped into a Gas tank on a Truck.
The condensable Hydrocarbon is collected as pyrolysis oil and passes through filtration and then it is useable as heating oil, to generate power or Hydrogen production or making fresh carbon black.
After the end of whole waste tyre pyrolysis process, the reactor is removed from furnace and the next batch of tyre can be placed again. Due to the modular design, a production plant can be built easily for any desired capacity.The pyrolysed tyres as composite batch (Carbon singe and Steel wires), are dispatched to the discharge station where the steel is separated from the carbon singe.
The cleaned carbon singe is then transferred via bucket conveyor to a Milling/Grinding section. After the grinding process the CB is transferred for finishing process to pelletizing equipment.
Finally the pelletized CB (pellets/granule) is packaged into Jumbo bags or 20 kg sacks ready for selling and/or temporary storage.The entire work steps and processing is done without any harmful pollution to the environment.
The pyrolysis gas which is non-condensable flows through a Gas-Scrubber for desulfurization and cleaning, like a special filtration and thereafter its pumped in a Gas pressure tank for storage.From this pressurized Tank the Gas flows to a Generator for electrical energy generation, or alternatively is sold and pumped into a Gas tank on a Truck.
The condensable Hydrocarbon is collected as pyrolysis oil and passes through filtration and then it is useable as heating oil, to generate power or Hydrogen production or making fresh carbon black.
After the end of whole waste tyre pyrolysis process, the reactor is removed from furnace and the next batch of tyre can be placed again. Due to the modular design, a production plant can be built easily for any desired capacity.The pyrolysed tyres as composite batch (Carbon singe and Steel wires), are dispatched to the discharge station where the steel is separated from the carbon singe.
The cleaned carbon singe is then transferred via bucket conveyor to a Milling/Grinding section. After the grinding process the CB is transferred for finishing process to pelletizing equipment.
Finally the pelletized CB (pellets/granule) is packaged into Jumbo bags or 20 kg sacks ready for selling and/or temporary storage.The entire work steps and processing is done without any harmful pollution to the environment.
