How to set up a tire recycling pyrolysis plant?
How to set up a tire recycling pyrolysis plant? Below are the main steps you should be focused.
Tire recycling pyrolysis plant project
Step I. Project investigation
A. How to collect waste tires or plastics? Collect by yourself or directly buy from the tire collectors?
B. How much do you need to pay for the waste tires or plastics?
Like in China, we need to pay 200-300 dollars for one ton waste tires, and 600-700 dollars for the plastics, which is very expensive. But in Latin America, like Mexico, for one ton tires, it only cost about 30 dollars or free. And even in some countries, if you can dispose the waste tires and plastics, the government will pay you.
C. How to deal with the final products? Sell them or used for yourself?
D. If you want to sell out the products to get money, how much can you sell? How about the profit?
Note: Instructions for the final products
Final products of tire recycling pyrolysis plant
This oil product is a kind of crude fuel oil, which can be used for industrial heating used in any fuel needed industrial factories, such as cement plant, steel mill, glass factory, brick factory, boiler used factory, etc.
Or can be refined to diesel, directly used in diesel burners, generators, heavy trucks, agricultural machinery, and mix with normal diesel used for light engine vehicles or machinery.
Carbon black produced from this system is crude powdery material, which can be directly sold to cement factory mix with cement for high strength. Or made into briquettes used for burning and heating, just like coal. Or grinded into finer powder used as additives for making paint, printing ink or rubber products.
Scrap steel wire can be directly sold to iron recycling station or steel mill for further treatment. 4. Flammable oil gas Flammable oil gas can be burned directly as fuel for the combustion system to reduce project costs. Or collect them as raw materials for heating.
Final products applications
Step II. Profit Analysis
Here is the profit analysis made by our Macedonia customer. Please check it for your reference. (Note: This analysis was made in 2012, the statistics are not new.)
Macedonia customer profit anylysis for youre reference
Step III. Prepare the land
For one set tire recycling pyrolysis plant , it needs about 35m*15m land to be installed. And for one set distillation plant, it needs about 20m*15m land. If you already had the workshop, the height should be at least 6m. And don’t forget that you need to reserve the land for storing the waste tires/plastics and the final products.
Besides, for the tire recycling pyrolysis plant, it will need some underground foundation works. It’s better not to make floor pavement. But if you already made, it’s also no problem. We can also make the above ground foundation.
Tire recycling pyrolysis plant was being installed
Step IV. Buy the machine
Since this pyrolysis plant is similar as pressure vessel, which requires high standard quality control and safety measures. When you are ready to buy the machine, there are several important points that you need to pay more attention:
A. Quality control
Please confirm whether the pyrolysis plant meets the quality certification of some authoritative organizations and whether the materials used in the tyre pyrolysis plant meet the standards.
B. Safety measures
Whether the pyrolysis plant is equipped with water seal, oil- gas separator, negative pressure and other safety devices.
C. Environmental protection measures
There are mainly 4 possible sources of pollution for the waste tyre/plastic pyrolysis system, and they are respectively water pollution, air pollution, bad smell and noise pollution. With the gradual enhancement of people's awareness of environmental protection, this is a factor that must be considered when purchasing machine. Take the machine produced by DOING company as an example. The following can be done in environmental protection.
Odor removal and dedusting system of tire recycling pyrolysis plant
a. No water pollution
The water used in our tire recycling pyrolysis plant is all for recycle use, no need to discharge and change.
b. No bad smell and air pollution
The emissions from our tire recycling pyrolysis plant before discharged should be cleaned by our odor removal and dedusting system, after cleaning it has no pollution materials, just like water steam.
c. No noise pollution:
The noisiest part of our tire recycling pyrolysis plant is the drat fan. Its noise is less than 50db.
D. Supplier experience
Generally speaking, experienced suppliers will provide more comprehensive services and guidance suggestions, as well as more sophisticated equipment.
DOING Company as a leading company for manufacturing and supplying waste tire and plastic recycling pyrolysis plant has specialized in this field for almost 11 years, 4 years for domestic market, 7 years for international trade. Our service will be more professional, and the quality of equipment will be more guaranteed.
Tire recycling pyrolysis plant installed all over the world
By now, we have installed hundreds of machines in more than 60 countries and regions all over the world:
Africa: Egypt, Nigeria, Sudan, Ethiopia, Congo, Uganda;
Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey, Estonia, Georgia;
Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan, UAE, Palestine;
America: Mexico, Ecuador, Haiti, Guatemala, Aruba, Panama, Jamaica, Colombia.
Oceania: Australia, etc.
In addition, DOING company provides perfect after-sales service. We have very professional engineers which can be sent to your site for machine installation, commissioning and training your workers.